Flight #1, April 2005
OK, I'm gonna be a bit more verbose than usual. It's a good
story. I think.
At the end of January, we cast up a 4700 Ns L motor using the famous
"White Trash" formula from MDRA. This was supposed to go into Eric
Williams' 7.6" upscale Sumo that he's been working on for a while. But
the week before its planned launch, a frantic e-mail was sent... "I ran
out of epoxy. Bring This End UP and we'll put it in that." As you might
know (depending on how little of a life you have and/or how much of this
website you've read), This End UP made my first M flight two years ago
at ROCStock on an M1419W and hasn't been touched since. When I pulled it
out of the rafters to begin assembling it, a myriad of problems cropped
up - the 98/75 adapter didn't fit right, the avionics had to be
reworked, and some other nasties. As the week drew to a close, it became
apparent that we couldn't fly This End UP on the L motor. We both
really, really wanted to see this motor burn in a rocket, because static
tests get old after a while, and an L motor would be quite the waste.
Packing up on Friday, I put the brand new 5.5" Nike Smoke into the car.
I had just painted it the night before (frantically) and was pristine -
not a blemish on the finish. We couldn't help but notice the 76mm mount
that I had installed to hopefully burn up some of the 3-grain motors
that we have been making. The first flight was planned to be on a 54mm
1440 Ns K700 the next day, to get the rocket in the air and make sure it
functioned.
You can see where this went.
So late in the morning, Eric and I finished prep on the brand new,
virgin, unflown Nike Smoke, with a 4700 Ns White L motor in the back end
of the rocket. As this was a dual-deploy version of the Nike, a 6000
case won't fit. Great, we're flying the rocket for its first flight with
a brand new motor that's the largest thing that fits in it. It's
rocketry, what could go wrong?
We put it on the pad, and after arming electronics, installed a Thermite
igniter 2/3 of the way up the back end of the motor, hoping to get it
off the pad nice and quick. Check for aircraft, and announce the flight.
We're the biggest thing at the launch today. 5...4...3...2...1... I slam
down the button.
BOOM!
The Thermite goes off and the rocket leaves the ground... and travels 6"
up the rail, stops, and slams back down onto the rail support. Um, ok?
It didn't light it. There was a nice circle of copper on the ground
underneath the motor from the reaction, though. What happened? Current
theories are that the motor snuffed itself out when the Thermite went
out, or possibly humid conditions corrupting the perfect scratched up
cores of the motor.
But we can't let that be the end of our story. Neither of the on-board
avionics units had armed, so we decided to load it up with a "satan
spawn" igniter. Our friends, Peter and Steve over at LEO, have been
developing an igniter for their PSAN motors. PSAN is HARD to light, but
in their tests, 10/10 motors have lit so far, instantly, the first time.
Hey, it should work for our AP-based motor just fine! So we took one of
these igniters and tied about 10g of shavings from blue propellant onto
the head with dental floss. With all the propellant and the
untrimmed dental floss hanging off, you can get some image of where the
name came from. I shoved it all the way to the head end of the
motor. It barely fit through the nozzle end of the motor with all that
propellant on it.
I began the long walk back to the rangehead, leaving Eric by the pad to
start the PadCam and get the heck out of the way. We were both nervous
this time - what if the motor CATOed? What if the rocket shredded? It
was it's first flight, and it was awfully pretty... maybe I shouldn't
push the button.
Then the rocket gods spoke in chorus: "Silence you fool! It's time to
put up or shut up!". (thanks, Ed Holland.)
And so it goes. 5...4...3...2...1... I pushed the magic mystery button.
Immediately, blue fire began to pour from the base of the rocket as the
igniter tried with all its might to light the motor. "Here we
gooooo," I thought. Finally, after two seconds of burning, the
motor came to life. Oh. My. God. My poor Nike
didn't stand a chance against that motor. It jumped off the rail
and headed dead straight into the sky. No roll. No wiggles. That L motor
took 22 lbs of loaded rocket and slammed it into the air like it was a
rag doll. As the motor kept burning and burning, I was praying in the
back of my head: "Please hold through Max Q. Please hold through Max Q."
The motor was slightly progressive, so the rocket continued to pick up
speed before trailing off. Finally, the magical moment arrived and the
motor shut down. I let out a sigh of relief that sounded more like
Howard Dean at a campaign rally. We had done it, our first L motor
worked perfectly. Now there was nothing left to do but cross my fingers
and let the altimeters do the work. The rocket continued going up for
ages, easily tracked thanks to the 1" bulkhead smoke grain we had cast
up. Finally, a glint of sunlight reflected off the airframe as she arced
over, and one of the two avionics units popped the drogue out. I guess
4g was a little bit much charge, because shortly afterwards the main
appeared. In the haste of prep, I elected not to shear pin the nose - oh
well, more time to enjoy the descent. Eric and I walked out to recover
the rocket about a mile away, easily visible on the lakebed. The RRC
unit beeped out 10,122 feet, and the ARTS beeped 9521 from the undamaged
rocket. Data that was later downloaded revealed a max acceleration
altitude of 10,623 feet and a maximum velocity of 1107 feet/second -
toying with Mach. A pressure spike is clearly visible on the barometric
graph, so it looks like we may have busted the wall at MET 3.5ish
seconds. The curve came out beautifully, with a nice ramp up, slight
progression, and tail off to a MECO of 4 seconds. What a great motor.
There was only one problem with the flight: now all those three-grain
motors are gonna be BORING! |

Oops. Too much thermite. |