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Inspector Gadget

This rocket was built almost as an afterthought.  A mailing tube, some G10, a little fiberglass, and a nose cone later, Inspector Gadget was born.  I had always wanted a 3" rocket for 54mm motors, and the cheap, strong 3" mailing tubes available at Staples seemed to be the perfect starting place for a rocket.  Keep reading to see how to build a strong rocket on the cheap.

ig_cropped.jpg (159722 bytes)

Flight Log Flight Details Construction and Modifications RockSim File

Flight Log

Flight #
Motor
Electronics
Performance
Comments
1 J285 N/A N/A Perfect first flight with motor ejection.
2 J275W ARTS 6225 ft / 745.34 fps / 13.25 gees Great white lightning ride.  Invisible at drogue deployment, later spotted under main chute.  Perfect recovery.

Flight Details

 

Flight #2, August 2004

Well, after the nice first flight, I resolved to get Inspector Gadget in the air again.  As with all my other projects, various conditions popped up that prevented this from happening.  I finally resolved to fly IG again at the August 2004 launch, whether the weather was good or not (wow, that sounds kinda weird).  I loaded it up the night before with the ARTS (hoping for a flawless performance to clear its name) and a J275W.  We headed out to the range early, and after putting up the Quasar, I loaded IG onto the rail.  I walked back, Rick O'Neill counted down, and hit the button.  IG took a moment to pressurize, then instantly lifted off the rail arrow-straight, heading for the sky.  After burnout, I completely lost track of the (relatively thin) tracking smoke against the cloudy sky.  We all heard a pop, indicating that I either had a drogue chute or I had kicked the casing and the vehicle was coming in ballistic.  A quick glance out to the range confirmed that it was the former of the two -- my dad was tracking the bird with binoculars, and was still looking up after a long while.  Eventually, IG returned to 777 feet (I thought it was a funny number when I programmed the ARTS... go figure) and deployed the SkyAngle main chute right on time.  Beautiful flight and recovery, just a short distance away.  I can't wait to try it with a J415! liftoff.jpg (209770 bytes)
Liftoff

cleared the rail.jpg (200585 bytes)
Cleared the rail

in the air 1.jpg (185317 bytes)
Heading for the sky

recovery.jpg (164648 bytes)
Safe recovery

Flight #1, December 2003

I decided to put up Inspector Gadget on a Pro38 J285 for its first flight.  According to RockSim, this should be a nice, slow flight to almost 6000 feet.  Originally, I planned to fly the rocket with its full dual deploy configuration, 18" drogue, and R7C main.  However, as various conditions prevented that plan from happening, I decided to fly it with just motor ejection.  The waiver was running out and I had to get Inspector Gadget ready quickly to get it off the ground.  I switched to a PML 36" chute because the R7C was putting up a fight to be repacked into the booster.  I trotted out to the pad for the next-to-the-last flight of the day.  LCO John Van Norman launched the rocket almost immediately after I returned to the rangehead.  Inspector Gadget lifted off slowly, weathercocked a little to the left, and soared into the air.  After burnout, the rocket kept coasting, and coasting, and coasting for the full 15-second Cesaroni delay, tracing a white line in one of the numerous blue holes in the sky.  Finally, the chute popped just as the rocket passed apogee, and Inspector Gadget rode down nice and slow, landing about 1/2 mile away.  A perfect first flight, albeit with single deployment.  I'm gonna put her up again soon with more power! ig prep3.jpg (14319 bytes)
Prepping for a late afternoon flight.

ig weathercocking.jpg (11487 bytes)
Beautiful liftoff on the J285.

ig away.jpg (23284 bytes)
Still climbing...

ig recovery.jpg (13261 bytes)
Successful recovery!


Design and Construction

 


Construction

I wanted this rocket to be built for very little money, using some parts I had on hand.  I went down to the local Staples and picked up the airframe tubing -- $1.50 for 2 tubes.  This stuff was strong as it was, but I added a wrap of 6 oz. glass to protect it from landing damage and the occasional K1100T.  The fins were cut from a 12 x 12 sheet of 0.093" G10 that I had picked up from the Bolzitars at LDRS.  I beveled the fins on my fin beveling jig (from John Coker) and then attached them to a scrap piece of 54mm phenolic that I was using for a motor tube.  I cut 3 centering rings from some leftover 1/4" plywood using my fly cutter and a hole saw.  The coupler for the electronics bay was made by slicing a piece of the same tubing down the side and glassing the inside.  Bulkheads were made using the fly cutter and some more of the same plywood.  A shock cord mount was fabricated using a piece of 1/8" KevCord (from West Marine) knotted around the motor mount, then frayed and glassed onto the tubing.  A PML nose cone rides on top, and an R7C chute is used as the main.  The rocket comes in with an 18" drogue from apogee and deploys the main chute at 500 feet via an RRC2.  Alternatively, the vehicle can be flown in single deployment configuration using a PML 36" chute.  A couple coats of Smooth Prime, some white primer, and the rocket was painted grey and black.

Conclusion

This rocket is great to have around.  It not only looks good, flies just as well, and it was cheap (my favorite part <g>).  It's going to be a great heavy-weather flyer, and the strong construction means the rocket will last a long time.


 

 

 

 

 


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Copyright © 2002-2005 David Reese.  Questions or comments? Click here.